Water treatment in Industrial

Water treatment in Industrial

What is water treatment in industrial area?

Water treatment in the industrial area refers to the process of treating and purifying water used in various industrial operations and processes. It involves the removal of contaminants, pollutants, and impurities from water to make it suitable for specific industrial applications.

Industrial water treatment is crucial because water is extensively used in industrial sectors such as manufacturing, power generation, chemical processing, food and beverage production, and many others. The quality of water required for these processes often needs to meet certain standards and specifications to ensure optimal operation and product quality.

The water treatment process in industrial areas typically involves several stages, which may vary depending on the specific needs and the quality of the incoming water. Here are some common steps involved in industrial water treatment:

Coagulation and Flocculation: Chemicals are added to water to destabilize suspended particles and create larger particles called flocs, which can be more easily removed.

Sedimentation: The floc-containing water is allowed to settle, and the heavier particles settle at the bottom of a sedimentation tank, forming sludge.

Filtration: The water passes through filters, such as sand, activated carbon, or multimedia filters, to remove finer suspended particles that were not removed during sedimentation.

Disinfection: Various disinfection methods, such as chlorination, ultraviolet (UV) sterilization, or ozonation, are employed to kill or inactivate harmful microorganisms present in the water.

pH Adjustment: Sometimes, the pH of water needs to be adjusted to meet the desired range for specific industrial processes.

Demineralization: In some cases, additional processes like ion exchange or reverse osmosis are used to remove dissolved minerals, salts, and other contaminants to obtain demineralized or deionized water.

Sludge Treatment: The sludge collected during the process undergoes further treatment to separate water from solid waste for proper disposal or potential reuse.

Monitoring and Testing: Regular monitoring and testing of the treated water ensure that it meets the required quality standards and maintains consistency.

Industrial water treatment aims to minimize the environmental impact of industrial processes by reducing water usage, conserving resources, and ensuring compliance with environmental regulations. Additionally, it helps prevent equipment corrosion, scaling, and fouling, which can lead to operational inefficiencies and increased maintenance costs.

water treatment in industrial

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Auto Self Cleaning Water Filter Applications

Auto Self Cleaning Water Filter Applications

Auto Self Cleaning Water Filter Applications "IWAKO"

IWAKO Automatic Self-Cleaning Water Filter: The Ultimate Solution for Diverse Applications

The IWAKO Automatic Self-Cleaning Water Filter is a cutting-edge filtration system that excels in handling challenging situations and the most rigorous conditions. With its exceptional properties and functions, this advanced filter is capable of mastering complex filtration processes across various applications. The standardized multiple platform concept not only ensures cost-effective procurement but also offers remarkable flexibility. Furthermore, the compact design of the filter allows for easy access to all crucial components, reducing commissioning and maintenance expenses significantly.

One of the key advantages of the IWAKO filter lies in its enhanced service speeds. By providing easy access and increased availability of standardized components, the filter optimizes maintenance procedures, resulting in improved efficiency and reduced downtime. This innovative design, combined with high-quality components and a long service life, allows for a cross-sectoral approach, leading to a sustainable increase in water quality. The backwashable strainer of the IWAKO filter has the capability to meet the requirements of a wide range of industries with unprecedented efficiency.

Let's explore the diverse application areas where the IWAKO Automatic Self-Cleaning Water Filter proves its versatility:

Sea Water Filter Applications:

The IWAKO filter is an ideal choice for marine filtration applications such as ballast water treatment, exhaust scrubbing, floating storage regasification units (FSRU), injection water filtration, reverse osmosis prefiltration, and filtration in wellboats. Its reliability and efficiency make it a valuable asset for maintaining water quality in marine environments.

Pulp & Paper Water Filter Applications:

In the pulp and paper industry, where water purity is crucial, the IWAKO filter ensures efficient filtration for process water, pulp washing, and wastewater treatment. By removing impurities and contaminants, this filter contributes to the production of high-quality paper and minimizes the impact on the environment.

Sewage Treatment Water Filter Applications:

Efficient filtration is vital in sewage treatment plants to remove debris and particles from wastewater. The IWAKO filter's self-cleaning capability and adaptive filtration configurations make it an excellent choice for ensuring the quality of treated effluent and protecting downstream processes and ecosystems.

Snow Production Water Filter Applications:

Snow production requires pure water to achieve optimal snow quality. The IWAKO filter guarantees the removal of particulates and impurities from the water, enabling the production of high-quality snow for various applications, such as ski resorts and winter sports events.

Steel Making Water Filter Applications:

The IWAKO filter plans a crucial role in the steelmaking industry, specifically in continuous casting and rolling mill processes. By providing clean water for cooling and lubrication, the filter enhances operational efficiency and product quality, contributing to the overall success of steel production.

Water Treatment - Potable Water Filter Applications:

The IWAKO filter ensures the production of safe and clean drinking water by effectively removing contaminants and sediments. Its flexible positioning of connection flanges and high flow rates enable the filtration of large volumes of water while minimizing the required installation space.

HVAC Water Filter Applications:

Heating, ventilation, and air conditioning (HVAC) systems require efficient filtration to maintain air quality and protect equipment. The IWAKO filter is well-suited for HVAC applications, offering reliable and continuous removal of airborne particles and debris, ensuring a healthy and clean indoor environment.

Power Plant Water Filter Applications:

Whether in hydroelectric power plants, offshore wind parks, or steam turbines, the IWAKO filter contributes to the efficient operation and maintenance of power generation facilities. By preventing debris and impurities from entering critical systems, the filter helps ensure the longevity and performance of equipment.

Irrigation Water Filter Applications:

Efficient irrigation systems rely on clean water to prevent clogging and maximize crop yield. The IWAKO filter provides effective filtration, removing sediments and particles from irrigation water, thus safeguarding the irrigation infrastructure and promoting optimal plant growth.

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auto self cleaning water filter ราคา

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Automatic Self-Cleaning Water Filter "IWAKO"

Automatic Self-Cleaning Water Filter

Automatic Self-Cleaning Water Filter "IWAKO"

Enhancing Filtration Efficiency with the "IWAKO" Automatic Self-Cleaning Water Filter

Auto Self Cleaning Water Filter Introduction:

Water and sea water filtration pose significant challenges when it comes to maintaining flexibility, efficiency, and adaptability in various applications. To address these challenges, the "IWAKO" Auto Self Cleaning Water Filter offers a unique solution through its innovative design and adaptable filter elements. This article explores the features and benefits of the "IWAKO" filter, highlighting its ability to enhance overall plant efficiency and meet specific filtration requirements.

Auto Self Cleaning Water Filter:

The "IWAKO" Auto Self Cleaning Water Filter is a backwashable strainer that employs adaptive filter elements, ensuring effective filtration and easy maintenance. Its flange connection allows seamless integration into existing systems, making it suitable for a wide range of applications. The filter is available in sizes ranging from 2" to 60", accommodating diverse flow rates and system requirements.

Auto Self Cleaning Water Filter Adaptive Filter Elements:

One of the standout features of the "IWAKO" filter is its adaptive filter elements, which provide flexibility in achieving the desired filtration efficiency and handling varying degrees of water or sea water contamination. The filter offers three options for filter elements: filter candle elements, sieve cylinder elements, and fine sieve cylinder elements. This versatility enables users to customize the filtration process based on specific needs and water quality.

Auto Self Cleaning Water Filter Inlet Versions:

The "IWAKO" filter offers two different filter inlet versions to suit different installation requirements. The lateral filter inlet allows water to enter from the side, while the inlet in the top of the housing provides a top-down entry. These options ensure compatibility with existing system configurations and facilitate convenient integration into diverse setups.

Auto Self Cleaning Water Filter Optimized Functionality and Adaptability:

The "IWAKO" Auto Self Cleaning Water Filter takes filtration efficiency to the next level by incorporating an optimized functionality and adaptability concept. The filter's multi-part housing provides a failsafe platform, enabling exceptional customization and adaptability. The wide range of adaptive possibilities offered by the housing allows for precise adjustment according to specific filtration requirements.

Auto Self Cleaning Water Filter Enhanced Efficiency and Performance:

By implementing the "IWAKO" filter, overall plant efficiency in various applications can be significantly improved. The novel platform concept and adaptive filter elements work in synergy to optimize filtration processes, ensuring reliable performance and enhanced water quality. The filter's compact design further enhances its suitability for installations with limited space, making it a versatile choice across industries.

auto self cleaning filter catalogue

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IWAKO Auto self cleaning strainer

IWAKO Auto self cleaning strainer

IWAKO Auto self-cleaning strainers with wedge wire straining element and motorized automatic strainers. Eliminators are used for continuous debris removal from fluid piping systems. Automatic self cleaning strainers feature clog-resistant straining elements, rugged screen and mechanical assist backwash mechanism and 1 drain/backwash connection. Automatic self-cleaning strainers are fabricated in pipe sizes ranging from 1 in. to 60 in. Applications include valves, pumps, meters, heat exchangers or spray nozzles, in-feed water and process water applications.

An Efficient & Dependable Solution for Fluid Filtration

IWAKO self cleaning filter is specially designed for fluid filtration with continuous operation, saving the downtime and maintenance costs. It is generally manufactured by quality Carbon Steel and  304/316L stainless steel material can also be available for high-corrosion sea water applications.

If you need an economical and reliable fluid filtration system, IWAKO self cleaning filter will be your optimal choice. With precision size design, strict quality control and perfect after-sale service, IWAKO has become one of the best self cleaning filters man.

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TOP TEC WORLD CO., LTD.

Tel. 02-7440761 , 097-2451473, 095-9627339

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self cleaning filter

Self-cleaning filter

Applications of an Automatic Self-Cleaning Strainer. This device is designed to continuously remove suspended particles from various types of liquids. It finds applications in industrial plants that use different water sources (such as river, lake, well, or sea water) for cooling, descaling, lubrication, spraying, quenching, and more. It can also effectively strain liquids other than water, including chemicals, acids, white water (paper mills), sewage, and ammonia flushing liquor (coke plants).

The installation of the strainer is done on the discharge side of a pump or in any piping system operating under positive pressure. It requires a minimum working pressure to effectively clean the straining media. The strainer is compact in size with small dimensions for face-to-face, width, and height.

The design of the strainer consists of a conical drum with threaded holes containing various types of straining media. The drum is supported on a rotating shaft with bearings and is enclosed in a body with a vertical backwash slot opening next to the drum surface.

During operation, the liquid to be strained enters the inlet connection located at the lower part of the body and flows around the outer surface of the drum. The suspended particles are trapped in the media pockets, while the clean liquid passes through the media and exits through the bottom opening of the drum via the outlet connection.

To clean the straining media, a backwash process is initiated. As each row of straining media passes the backwash slot, there is a reversal of flow that flushes the suspended particles from the media pockets. This reversal of flow is caused by a pressure differential between the interior of the strainer and the atmosphere. The backwash flow rate is typically low and varies based on the amount of suspended particles in the liquid.

For automatic control of the backwash process, an optional feature can be provided. Instead of a manual backwash valve, an automatic control system can be implemented. This control system may consist of an electric or pneumatically operated ball valve that is actuated by a timer or a pressure differential switch, or both. This allows for intermittent backflushing as per the set parameters.

Overall, the Automatic Self-Cleaning Strainer is a versatile device that effectively removes suspended particles from various liquids. Its compact design, easy installation, and optional automatic backwash control make it suitable for a wide range of industrial applications.

self-cleaning strainer company

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TOP TEC WORLD CO., LTD.

Tel. 02-7440761 , 097-2451473, 095-9627339

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Automatic Backwash Strainer "IWAKO"

Automatic Backwash Strainer

Automatic Backwash Strainer "IWAKO"

operation of the Automatic Backwash Strainer "IWAKO" The Automatic Backwash Strainer works in the following steps:

-Unfiltered fluid enters the strainer through the inlet into the lower chamber, where it is slowed down and settled debris is collected.

-The fluid then passes upward and radially through a wedge wire straining element, which filters out debris larger than the slot size of the wire.

-The clean fluid continues through a properly proportioned flow path and exits through the strainer outlet.

-Backwashing can be initiated manually or automatically when the pressure difference between the line pressure and atmosphere is detected.

-During backwashing, a hollow tubular backwash assembly, connected to the atmosphere, rotates slowly in contact with the internal straining element. Only a small portion of the screen is isolated to ensure uninterrupted strainer operation.

-The pressure differential creates a reverse flow across the screen and into the tubular backwash assembly. A port shoe optimizes the effectiveness of the backwash jet stream.

-Debris is carried into the full port backwash manifold and discharged through the backwash connection. Throughout the operation, flow remains uninterrupted to minimize flow loss.

The "Automatic Backwash Strainer" is controlled by an electrical panel, actuated valve, and a differential pressure switch. The cleaning cycle can be initiated manually, based on differential pressure, or using a timer.

auto backwash filter manufacturers

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TOP TEC WORLD CO., LTD.

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AUTO SELF CLEANING FILTER "IWAKO"

AUTO SELF CLEANING FILTER

AUTO SELF CLEANING FILTER "IWAKO"  for municipal applications, irrigation, oil & gas ,water treatment & aquaculture.

The Auto Self Cleaning Filters "IWAKO" which are designed for high flow In-Line/On-Line use with fluids containing high debris loading. Heavy Duty Self Cleaning Filters can be located at suction line to protect the pump by using a pressure pump at flushing line.These filters are of heavy-duty construction and fitted with a reliable automatic cleaning systems via "IWAKO" brush and/or scraper.

These filters can be customized in a variety of configurations, construction materials and corrosion resistant coatings. Our Engineering team can help configure the right "IWAKO" Auto Self Cleaning Filters for your unique application.

AUTO SELF CLEANING FILTER

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Self-Cleaning Filter IWAKO the vital role of cooling tower water filtration

Self-Cleaning Filter

Self-Cleaning Filter IWAKO the vital role of cooling tower water filtration

In industrial facilities like manufacturing plants, processing plants, mills, forges, and refineries, cooling towers play a vital role in dissipating heat from various sources such as machinery, heated process materials, fluids, and buildings. These cooling towers use water or chemical solutions as coolants, exchanging heat to maintain optimal operating temperatures.

However, in open-loop cooling tower systems, airborne and waterborne particles can accumulate over time. This accumulation of debris can lead to fouling or clogging of crucial downstream machinery and equipment, including chillers, heat exchangers, spray nozzles, and small-bore piping within the cooling circuits. Failure to address this issue adequately can significantly reduce process efficiency and uptime in industrial facilities.

To overcome these challenges, automatic self-cleaning strainers offer an effective solution. By incorporating these strainers into the cooling tower water filtration system, industrial processes can be optimized, while maintenance and downtime are minimized. The self-cleaning mechanism of these filters ensures that accumulated particulate matter is continuously removed, preventing its migration to downstream equipment and reducing the risk of fouling or clogging.

Implementing automatic self-cleaning strainers in cooling tower water filtration systems provides several benefits. It helps maintain the efficiency of cooling towers and the overall industrial processes by ensuring a clean and debris-free water supply. By preventing the accumulation of particulate matter, these filters protect downstream machinery, improving their performance and extending their lifespan. Moreover, the self-cleaning feature reduces the need for manual intervention and maintenance, resulting in cost savings and reduced downtime.

In conclusion, effective cooling tower water filtration, facilitated by automatic self-cleaning strainers, is crucial for safeguarding industrial processes. By mitigating the risks associated with debris accumulation, these filters contribute to enhanced efficiency, reduced maintenance requirements, and improved uptime in industrial facilities.

auto self cleaning filter manufacturer

We are a leading manufacturer of filter : Basket Strainer , Handle Wheel Washing Basket Strainer ,  Automatic Basket Strainer , Automatic Backwash Strainer , Duplex Basket Strainer , Automatic Strainer Machine , Automatic Strainer Self-Cleaning , Automatic Self-Cleaning Water Filters, Automatic Backwash Drain Filter, Automatic Backwashing Strainer , Automatic Backflush Strainer , Automatic Water Strainer , Hydrocyclone Separator Filter.

TOP TEC WORLD CO., LTD.

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Automatic Screen Self Cleaning Filter "IWAKO"

Automatic Screen Self Cleaning Filter

Automatic Screen Self Cleaning Filter "IWAKO"

Auto Self Cleaning Filter "IWAKO"  Product principle

The water flows through the screen and the particles are retained on the inside of the screen of the filter element. The filtered water then flows out through the outlet.

When the particles accumulated to a certain number and the pressure differential increases to the pre-determined level, the flushing cycle starts. 

It include two steps: First, the automatic drain valve opens on the drainage outlet. Then, electronic motor drives the cleaning brushes which are inside the screen, the solids are expelled through the drain valve.

Filters continue to supply filtered water even during the flushing cycle.The whole working system is controlled by a smart box which has several control modes

Auto Self Cleaning Filter "IWAKO" Technical parameters

1.Electric motor

2.Automatic drain valve

3:Screen

4:Cleaning brush

5.Water inlet

6.Water outlet

Working pressure(max)(customized is available)

Power supply: (Customized is availabel)

Cleaning method: brush type

Adjustable cleaning time

Auto Self Cleaning Filter "IWAKO" Filter material

Shell: carbon steel, 304 stainless steel, 316L stainless steel

Screen: 304 stainless steel, 316L stainless steel

Brush holder: 304 stainless steel, 316L stainless steel

Drain valve, cast iron,copper,stainless steel

Seal ring: EPDM rubber

Cleaning brush: stainless steel

TOP TEC WORLD CO., LTD.   we are making the world a safer & cleaner place, with over 20 years in industrial liquid filtration Contact Now! We have our own processing plant, R&D team and sales team. Safe & Efficient Products. Global Shipping.

self-cleaning strainer company

TOP TEC WORLD CO., LTD.

Tel. 02-7440761 , 097-2451473, 095-9627339

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Self Cleaning Strainer "IWAKO"

Self Cleaning Strainer

Self Cleaning Strainer "IWAKO"

A self-cleaning filter system is specifically designed to automatically and continuously eliminate solid particles by employing a backwashing mechanism for the filter elements. These filters are capable of handling various types of liquids, including sea water, well water, groundwater, river and surface water, crude oil, fuel oil, and more. They can be constructed using materials such as cast iron, carbon steel, or stainless steel, including variants like 304, 304L, 316, and 316L.

Auto Back Wash Filters, also known as Self-Cleaning filters, are highly effective in ensuring the ongoing separation of solid particles in a wide range of applications, including Oil, Gas, Water, and Waste Water Treatment plants.

This advanced filtration system maintains the cleanliness of the filter element surface, ensuring optimal filtering efficiency at all times. The filtration process occurs as the liquid passes through the filter elements either from the inside to the outside or vice versa, depending on the specific type of filter chosen. During the cleaning phase, a small portion of pressurized clean fluid is redirected back to each filtering element, facilitating the cleaning process.

auto self cleaning filter catalogue

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What is a water treatment system for cooling tower ?

water treatment system for cooling tower

What is a water treatment system for cooling tower ?

A water treatment system for a cooling tower is designed to ensure that the water used in the cooling tower remains clean, free from impurities, and conducive to efficient heat transfer. Cooling towers are used in industrial and commercial settings to remove excess heat from processes and equipment, typically through evaporative cooling.

Water treatment systems for cooling towers typically involve several components and processes, which may vary based on the specific requirements of the cooling tower and the quality of the incoming water. Here are some common elements found in a water treatment system for a cooling tower:

Filtration: Filtration is used to remove suspended solids, sediment, and larger particles from the water. This can be achieved through various methods such as sand filtration, cartridge filtration, or multimedia filtration.

Chemical Treatment: Chemicals are often used to control the growth of microorganisms (such as bacteria, algae, and fungi) and to prevent scale and corrosion in the cooling system. Common chemicals used in water treatment include biocides, scale inhibitors, corrosion inhibitors, and dispersants.

pH Adjustment: Maintaining the correct pH level of the cooling tower water is crucial for preventing scale formation and corrosion. Acid or alkali chemicals may be added to adjust the pH as needed.

Disinfection: To prevent the growth of harmful bacteria and control the risk of legionella, disinfection methods such as chlorination, ultraviolet (UV) treatment, or ozone treatment may be employed.

Blowdown Control: The water in a cooling tower system needs to be periodically discharged (blowdown) to control the concentration of dissolved solids and prevent scaling. Blowdown control measures are implemented to optimize water usage and minimize wastage.

Monitoring and Control: Water treatment systems often include sensors, probes, and controllers to monitor water quality parameters such as pH, conductivity, oxidation-reduction potential (ORP), and temperature. This allows for real-time adjustments and ensures that the treatment processes are effective.

It's important to note that the specific design and components of a water treatment system for a cooling tower may vary depending on factors such as the size of the cooling tower, the water source, local regulations, and the desired water quality standards. Consulting with a water treatment professional or engineer is recommended to determine the appropriate system for a particular cooling tower application.

cooling tower water filtration

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Cooling tower water filtration systems

Cooling tower water filtration systems

Cooling tower water filtration systems

Cooling tower water filtration systems are designed to remove impurities from the water used in cooling towers, which are large structures used in industrial processes to dissipate heat from equipment or machinery. These systems are essential for maintaining the efficiency and reliability of cooling towers, as well as preventing the buildup of contaminants that can lead to corrosion, scaling, and fouling.

There are several types of filtration systems commonly used in cooling tower applications:

Side Stream Filtration: This method involves diverting a small portion of the cooling tower water through a separate filtration system. The water passes through various filters, such as sand filters, cartridge filters, or multimedia filters, to remove suspended solids, debris, and particles. The filtered water is then reintroduced into the cooling tower system.

Media Filtration: Media filters use a bed of granular media, such as sand, anthracite, or activated carbon, to capture and retain impurities from the cooling tower water. As the water flows through the filter, suspended solids and particulate matter are trapped in the media bed. Periodic backwashing or cleaning of the media is necessary to maintain its effectiveness.

Automatic Screen Filters: These filters use a fine mesh screen to capture particles and debris from the cooling tower water. As water passes through the filter, contaminants are trapped on the screen surface. When the pressure drop across the screen reaches a certain level, an automatic cleaning mechanism is activated to remove the accumulated debris.

Centrifugal Separators: Centrifugal separators use centrifugal force to separate suspended solids from the water. The water is introduced into the separator at a high velocity, creating a rotating motion. The centrifugal force pushes the heavier particles to the outer wall of the separator, where they collect and settle at the bottom for removal. The cleaner water is then discharged back into the cooling tower system.

Ultrafiltration (UF) Systems: UF systems use membranes with small pore sizes to effectively remove suspended solids, bacteria, and other contaminants from the water. The membranes allow water molecules to pass through while rejecting larger particles and impurities. UF systems provide high-quality filtration and can be used as a standalone treatment or as part of a more comprehensive water treatment process.

In addition to filtration systems, cooling tower water treatment may also involve the use of chemicals, such as biocides, corrosion inhibitors, and scale inhibitors, to control microbial growth, prevent corrosion, and reduce scaling.

Proper maintenance and regular monitoring of the filtration system are crucial to ensure its optimal performance. This includes routine inspections, filter media replacement, backwashing or cleaning as needed, and monitoring of water quality parameters to detect any potential issues early on.

self-cleaning strainer company

We are a leading manufacturer of filter : Basket Strainer , Handle Wheel Washing Basket Strainer ,  Automatic Basket Strainer , Automatic Backwash Strainer , Duplex Basket Strainer , Automatic Strainer Machine , Automatic Strainer Self-Cleaning , Automatic Self-Cleaning Water Filters, Automatic Backwash Drain Filter, Automatic Backwashing Strainer , Automatic Backflush Strainer , Automatic Water Strainer , Hydrocyclone Separator Filter.

TOP TEC WORLD CO., LTD.

Tel. 02-7440761 , 097-2451473, 095-9627339

E mail : sales@toptecworld.com

www.toptecworld.com

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